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#1 2012-05-25 16:31:36

2JZ
Member
From: The Great North
Registered: 2011-06-30
User Number: 5647
Posts: 797

The perfect wagon suspension upgrade

After a lot of research and some insight from some helpful people, such as linearman  up , I finally ordered what i needed and installed it.
I settled on Koni Inserts, RCE wagon specific springs, Whiteline COM C top hats (increase caster & camber) and group N top hats in the rear. In addition, i ordered and installed a FHI 20mm RSB and used the kartboy rear subframe lockdown bolts. Despite having a spring rate of around 280 (much stiffer than the STI) this car rides great for a DD. Comfortability is definitely not an issue in this setup, however the Koni's are loud and cabin noise has increased. I found cranking up the radio fixes this problem  up

Camber bolts and the Whiteline Top hats got me dialed in to -3.0 camber on both sides!

Overall, this car handles really well. Literally zero body roll, and the car feels much slower during cornering but it's actually going faster than you think. I couldn't believe when i saw the speedo.

I can see how this is a winning setup in an autocross and i plan on taking it out on the 31st and see how it goes. Oh and the 18" rims finally look right with the drop. Next on my list is the H6 rear brake upgrade and WRX rotors.

BEFORE

http://i.imgur.com/0Mdj1l.jpg

AFTER

http://i.imgur.com/VzIjbl.jpg

http://i.imgur.com/mpOpQl.jpg

http://i.imgur.com/iTNU7l.jpg

http://i.imgur.com/wyN7ul.jpg

Last edited by 2JZ (2012-06-01 17:16:11)

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#2 2012-05-25 16:36:53

thymighty
MFWIC
Supporter
From: Indianapolis, IN
Registered: 2010-08-06
User Number: 4733
Posts: 4727

Re: The perfect wagon suspension upgrade

Nicely done.   roxor

FWIW, reducing your wheel diameter might also quiet the ride some.  up

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#3 2012-05-25 17:14:06

2JZ
Member
From: The Great North
Registered: 2011-06-30
User Number: 5647
Posts: 797

Re: The perfect wagon suspension upgrade

thymighty wrote:

Nicely done.   roxor

FWIW, reducing your wheel diameter might also quiet the ride some.  up

Yeah im aware of that and i am really starting to feel the stiff sidewalls. I don't plan on selling the rims, so oh well. I do however plan on putting my performance rubber for autocross on my stock sized wheels for less unsprung weight.

I am more than happy using these rims for DD and driving around on the streets.

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#4 2012-05-25 17:17:43

lizzardo
Sooper Genius
Supporter
From: SF Bay Area, CA.
Registered: 2005-06-04
User Number: 158
Posts: 3604

Re: The perfect wagon suspension upgrade

I'm not sure how much the tophats contribute to noise, but between them and the lockdown bolts, I'd certainly expect more radio would be needed.

Mine isn't significantly louder but I've still got stock tophats, but have the cowl braces and the TiC Klunk Killer Kit.  That doesn't lock anything down, but does firm up some of the bushings.  The Klunk Killer did add a very slight bit of noise, but nothing bothersome at all.


2005 9-2X Linear --> sold
A Real Saab and a LeMONS Saab - 1978 99 Turbo and 1979 900 Turbo
A non-SAAB - MV F4 312R - The most mental bike ever made?
Some other Swedish car, but assembled in Belgium - Volvo C30 R-Design w/Polestar tune

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#5 2012-05-25 17:28:21

Linear Man
aka Boxer4dad
From: Brighton, MI
Registered: 2005-10-05
User Number: 837
Posts: 3462

Re: The perfect wagon suspension upgrade

The road noise is probably due to the mounts.  When I went back to the stockers, it got real quiet in a hurry.  JP, you are biased towards performance, and you should expect good things.  I don't know what tires you have, but they will make a big difference, too.  Nice to see stuff coming together, though!


Had>>>> 05 Black Linear 5MT, Prem. Package

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#6 2012-05-26 13:34:01

BooGTS
Member
From: Royal Oak, MI
Registered: 2012-04-10
User Number: 7169
Posts: 144

Re: The perfect wagon suspension upgrade

Very nice. Not to threadjack, but does anyone know the proper specs for alignment? Just looking for a street cal, normal tire wear kinda deal. Mine needs one, but don't want to depend on whatever the shop 'puter says. It needs a 4 wheel right?


05 Aero 5MT, just a Bosal CBE for now.

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#7 2012-05-26 15:51:36

2JZ
Member
From: The Great North
Registered: 2011-06-30
User Number: 5647
Posts: 797

Re: The perfect wagon suspension upgrade

BooGTS wrote:

Very nice. Not to threadjack, but does anyone know the proper specs for alignment? Just looking for a street cal, normal tire wear kinda deal. Mine needs one, but don't want to depend on whatever the shop 'puter says. It needs a 4 wheel right?

yeah alignment settings came with my springs...

for no added tire wear, have 0 toe at all four corners. The rear has a fixed camber of around ~1.1 to 1.5 negative camber. You can buy adjustable bolts if you want adjustable camber in the rear.

In the front, you MUST buy camber bolts and dial in ATLEAST -1.1 camber. Works best with stiffer dampers/springs or atleast front sway bar.

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#8 2012-05-26 16:22:50

Nickguyver
Top Knife
Supporter
From: Vancouver BC Canada
Registered: 2010-01-17
User Number: 4229
Posts: 68

Re: The perfect wagon suspension upgrade

2JZ, nice setup, was tempted when I saw it in the Vancouver local forum but I've decided to go with ST or KW V1 coils instead.

I've also been looking at the white line com c top hats and I can't believe you are only getting -0.7 camber when the product can do -3.5!
I'm sure you know this but those top hats can be installed 2 ways, one way for Max camber and rotated 120 degrees for Max caster. Before you add camber bolts check the installation of the top hats to see if that gives you the camber you need.

Also, hope the noise isn't entirely mount related as I will have to rethink my strategy if it is!


2005 Aero 5MT Red / Invidia V3 / Prodrive / D-Spec / Epic Sway / TWM Short Shifter & bushing

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#9 2012-05-26 16:23:04

Linear Man
aka Boxer4dad
From: Brighton, MI
Registered: 2005-10-05
User Number: 837
Posts: 3462

Re: The perfect wagon suspension upgrade

The most important part is that 0 toe. More camber will help you corner hard without eating up your tires, but for the street, the toe is what you really need to make sure your alignment guy nails.


Had>>>> 05 Black Linear 5MT, Prem. Package

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#10 2012-05-26 18:20:26

Scargo
Supporter
Supporter
From: Hancock, NY
Registered: 2005-06-15
User Number: 227
Posts: 12137

Re: The perfect wagon suspension upgrade

FWIW my Grp N rear mounts squeak a bit and transmit a fair amount of sounds from the rest of the suspension (not mount noise itself).  And I'm kind of deaf from too much Motorsports.


1995.5 Audi //S6, Black/Ecru; MRC Stage 2, Eibach/Bilstein, RS2 BBK, HID's, Eurotails
2005 Saab 9-2X Aero Satin Grey; Cobb STX tune/Cobb 25 mm FSB, FHI RSB/H6 upgrade/Prodrive Blues, Koni Inserts/IxizHood/Stromung DP, Cat, STi catback, Hella MicroDE fogs, color keyed/polished roof rails.

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#11 2012-05-27 08:57:51

SaabRX
Ground Control FTW!!!
Supporter
From: Albany N.Y.
Registered: 2005-07-11
User Number: 502
Posts: 6379

Re: The perfect wagon suspension upgrade

Grats On your sweet uber suspension set up  banana welcome to the club  up biggrin

I have the CG Camber plates / Top hats I can get almost 5 degrees of neg camber up front.  You can't get more than neg 1?   Stupid question but can you rotate the top hat in anyway so you can get more camber out of it?  That just seems low to me.

Lots of good info in this thread I would just like to add to OP ...   Are you aware of the dampening curve associated with the Koni's?   If you ride full stiff on the Koni's .. Full turn to stiff then back it off 3/4"  to 7/8" a turn to get it back into the max.  See how the stiffest setting begins to go back towards the line on the bottom?
I would Recommend the rears a little stiff than the front. ONLY because it will help a little with lift off oversteer, which can help in transition if your going to fast. (Why because their is not as much tire holding the ground under those forces) The back of the car is light and added with a stiff suspension it can actually hurt it.   Scargo would agree with me their.
http://www.iwsti.com/forums/attachment.php?attachmentid=8735&d=1177012859





It's a SWEET setup you have for autoxing.    All you need now are Rcomps and you will feel like superman out their driving on velcro.  Honestly they make that much of a difference.  I saw a average of 2 seconds on my first couple runs with Rcomps.

You want  at least/max -1.5 / -2.0  of camber anything more than 2 you are really gonna see some serious tire wear on the sidewalls. Especially with  40psi min air pressures and body roll (Zero) which is gonna make the tires slide side to side more under the car. ( The Force has to go somewhere if you remove it from body roll.. right?)

You want 0 TOE!  Not a little bit of Toe in.  For one your really not going to be racing on the street so it doesn't matter that much about the minute differences  for handling on the track. what it's gonna do is eat the shit out of your tires.     Realize though that if you have plates and can adjust camber you affect the ratio of Toe at the same time.
Zero Toe will allow your car to feel more neutral which is what you want for learning correction/ AND the best handling spec available  in constant transition racing.

The more positive caster the more Dynamic Camber this is what you feel at mid apex when you either NAIL the turn and glide right out of , or miss and feel the car shift or lean more at apex.   

and obviously  you want no thrust angle at all.. NONE.

Marty  embeer cool

Last edited by SaabRX (2012-05-27 09:04:27)

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#12 2012-05-27 09:59:28

Augie
Member
From: North of Canada
Registered: 2009-01-02
User Number: 3426
Posts: 1349

Re: The perfect wagon suspension upgrade


05' Saab 92x Aero OBP Standard Stage 2

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#13 2012-05-27 14:53:55

2JZ
Member
From: The Great North
Registered: 2011-06-30
User Number: 5647
Posts: 797

Re: The perfect wagon suspension upgrade

Nickguyver wrote:

2JZ, nice setup, was tempted when I saw it in the Vancouver local forum but I've decided to go with ST or KW V1 coils instead.

I've also been looking at the white line com c top hats and I can't believe you are only getting -0.7 camber when the product can do -3.5!
I'm sure you know this but those top hats can be installed 2 ways, one way for Max camber and rotated 120 degrees for Max caster. Before you add camber bolts check the installation of the top hats to see if that gives you the camber you need.

Also, hope the noise isn't entirely mount related as I will have to rethink my strategy if it is!

I found them from a Vancouver classified section on NASIOC. I got him to ship it. I had them set at max camber AND max caster.

I found the problem to my noise issue. it was just worn front end links. I ordered new endlinks all around and this should fix the problem.

Last edited by 2JZ (2012-05-27 15:42:25)

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#14 2012-05-27 15:46:41

2JZ
Member
From: The Great North
Registered: 2011-06-30
User Number: 5647
Posts: 797

Re: The perfect wagon suspension upgrade

Nickguyver wrote:

2JZ, nice setup, was tempted when I saw it in the Vancouver local forum but I've decided to go with ST or KW V1 coils instead.

I've also been looking at the white line com c top hats and I can't believe you are only getting -0.7 camber when the product can do -3.5!
I'm sure you know this but those top hats can be installed 2 ways, one way for Max camber and rotated 120 degrees for Max caster. Before you add camber bolts check the installation of the top hats to see if that gives you the camber you need.

Also, hope the noise isn't entirely mount related as I will have to rethink my strategy if it is!

Actually they add only about half a degree of negative camber. Seeing that on a lucky day you can get -1.5 on the OE bolts, it should come to no surprise that -1.9 is about the best I seen in a wagon with stock camber bolts using these top hats.
Remember these are the fixed camber ones made by Whiteline that offer rubber that is supposedly nearly identical to the group N formula.

http://i62.photobucket.com/albums/h112/Scubynubie/KCA335-2-Large.jpg


EDIT

I found this helpful image.

http://jamalb.net/pictures/carstuff/CAMBER.GIF

I checked my car and the bolts are (according to the picture) set at MAX POSITIVE camber  facepalm

Last edited by 2JZ (2012-05-28 10:54:27)

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#15 2012-05-28 09:15:01

thymighty
MFWIC
Supporter
From: Indianapolis, IN
Registered: 2010-08-06
User Number: 4733
Posts: 4727

Re: The perfect wagon suspension upgrade

2JZ wrote:

Nickguyver wrote:

2JZ, nice setup, was tempted when I saw it in the Vancouver local forum but I've decided to go with ST or KW V1 coils instead.

I've also been looking at the white line com c top hats and I can't believe you are only getting -0.7 camber when the product can do -3.5!
I'm sure you know this but those top hats can be installed 2 ways, one way for Max camber and rotated 120 degrees for Max caster. Before you add camber bolts check the installation of the top hats to see if that gives you the camber you need.

Also, hope the noise isn't entirely mount related as I will have to rethink my strategy if it is!

I found them from a Vancouver classified section on NASIOC. I got him to ship it. I had them set at max camber AND max caster.

I found the problem to my noise issue. it was just worn front end links. I ordered new endlinks all around and this should fix the problem.

Did you just order replacement OEM endlinks, or did you upgrade?

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#16 2012-05-28 10:54:09

2JZ
Member
From: The Great North
Registered: 2011-06-30
User Number: 5647
Posts: 797

Re: The perfect wagon suspension upgrade

thymighty wrote:

2JZ wrote:

Nickguyver wrote:

2JZ, nice setup, was tempted when I saw it in the Vancouver local forum but I've decided to go with ST or KW V1 coils instead.

I've also been looking at the white line com c top hats and I can't believe you are only getting -0.7 camber when the product can do -3.5!
I'm sure you know this but those top hats can be installed 2 ways, one way for Max camber and rotated 120 degrees for Max caster. Before you add camber bolts check the installation of the top hats to see if that gives you the camber you need.

Also, hope the noise isn't entirely mount related as I will have to rethink my strategy if it is!

I found them from a Vancouver classified section on NASIOC. I got him to ship it. I had them set at max camber AND max caster.

I found the problem to my noise issue. it was just worn front end links. I ordered new endlinks all around and this should fix the problem.

Did you just order replacement OEM endlinks, or did you upgrade?

Inquiring about Moog endlinks at the moment. I hope they come in wagon flavor. I can get supplier pricing and they make a very good product as far as I know.

here's a good example between OEM and the Moog OEM replacement
http://www.johnclare.com/pics/cars/end_links.jpg

Last edited by 2JZ (2012-05-28 11:04:54)

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#17 2012-05-28 13:42:48

thymighty
MFWIC
Supporter
From: Indianapolis, IN
Registered: 2010-08-06
User Number: 4733
Posts: 4727

Re: The perfect wagon suspension upgrade

It would be cool if we could get some like that with the grease zerks on the end.   arrow-up

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#18 2012-05-30 23:32:32

2JZ
Member
From: The Great North
Registered: 2011-06-30
User Number: 5647
Posts: 797

Re: The perfect wagon suspension upgrade

Came back with camber bolts and redid.the alignment. I got negative 3.0  eek

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#19 2012-05-30 23:56:36

lizzardo
Sooper Genius
Supporter
From: SF Bay Area, CA.
Registered: 2005-06-04
User Number: 158
Posts: 3604

Re: The perfect wagon suspension upgrade

2JZ wrote:

Came back with camber bolts and redid.the alignment. I got negative 3.0  eek

Get some aluminum STI sedan lower control arms.  You'll need to realign everything, but I was really surprised at how much difference it made.  I was expecting some improvement, but I got more than some.


2005 9-2X Linear --> sold
A Real Saab and a LeMONS Saab - 1978 99 Turbo and 1979 900 Turbo
A non-SAAB - MV F4 312R - The most mental bike ever made?
Some other Swedish car, but assembled in Belgium - Volvo C30 R-Design w/Polestar tune

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#20 2012-06-01 13:56:56

2JZ
Member
From: The Great North
Registered: 2011-06-30
User Number: 5647
Posts: 797

Re: The perfect wagon suspension upgrade

lizzardo wrote:

2JZ wrote:

Came back with camber bolts and redid.the alignment. I got negative 3.0  eek

Get some aluminum STI sedan lower control arms.  You'll need to realign everything, but I was really surprised at how much difference it made.  I was expecting some improvement, but I got more than some.

I believe the difference you felt was the caster increase. I already have increased caster due to my whiteline COM-C top hats. However, I already am considering new lower control arms but that's for another time.

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#21 2012-06-01 15:39:10

Linear Man
aka Boxer4dad
From: Brighton, MI
Registered: 2005-10-05
User Number: 837
Posts: 3462

Re: The perfect wagon suspension upgrade

Track width, too.  I just had the steel ones, and there was noticeably less understeer.  I had previously added caster from canber plates, though...


Had>>>> 05 Black Linear 5MT, Prem. Package

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#22 2012-06-01 15:51:09

2JZ
Member
From: The Great North
Registered: 2011-06-30
User Number: 5647
Posts: 797

Re: The perfect wagon suspension upgrade

Linear Man wrote:

Track width, too.  I just had the steel ones, and there was noticeably less understeer.  I had previously added caster from canber plates, though...

Are they more desirable over the aluminum ones?

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#23 2012-06-01 16:08:39

Scargo
Supporter
Supporter
From: Hancock, NY
Registered: 2005-06-15
User Number: 227
Posts: 12137

Re: The perfect wagon suspension upgrade

arrow-up  well, they can't rust...  biggrin


Also subjectively, a better ride, and theoretically stiffer, depending upon the design.


1995.5 Audi //S6, Black/Ecru; MRC Stage 2, Eibach/Bilstein, RS2 BBK, HID's, Eurotails
2005 Saab 9-2X Aero Satin Grey; Cobb STX tune/Cobb 25 mm FSB, FHI RSB/H6 upgrade/Prodrive Blues, Koni Inserts/IxizHood/Stromung DP, Cat, STi catback, Hella MicroDE fogs, color keyed/polished roof rails.

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#24 2012-06-03 09:39:46

Linear Man
aka Boxer4dad
From: Brighton, MI
Registered: 2005-10-05
User Number: 837
Posts: 3462

Re: The perfect wagon suspension upgrade

2JZ wrote:

Linear Man wrote:

Track width, too.  I just had the steel ones, and there was noticeably less understeer.  I had previously added caster from canber plates, though...

Are they more desirable over the aluminum ones?

No, but lots cheaper (used) and you get the track width taken care of.  Just find somebody with a sedan and the STi Aluminum ones.  Chances are he's got a set of steel ones in his garage/storage unit you can have for cheap.  No added caster, though.


Had>>>> 05 Black Linear 5MT, Prem. Package

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#25 2012-06-03 10:06:36

lizzardo
Sooper Genius
Supporter
From: SF Bay Area, CA.
Registered: 2005-06-04
User Number: 158
Posts: 3604

Re: The perfect wagon suspension upgrade

Linear Man wrote:

2JZ wrote:

Linear Man wrote:

Track width, too.  I just had the steel ones, and there was noticeably less understeer.  I had previously added caster from canber plates, though...

Are they more desirable over the aluminum ones?

No, but lots cheaper (used) and you get the track width taken care of.  Just find somebody with a sedan and the STi Aluminum ones.  Chances are he's got a set of steel ones in his garage/storage unit you can have for cheap.  No added caster, though.

I got the aluminum ones from eBay.  Two different sources had the two different sides.  Can't remember what I paid, but if anyone cares I can look it up.


2005 9-2X Linear --> sold
A Real Saab and a LeMONS Saab - 1978 99 Turbo and 1979 900 Turbo
A non-SAAB - MV F4 312R - The most mental bike ever made?
Some other Swedish car, but assembled in Belgium - Volvo C30 R-Design w/Polestar tune

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